WOODWARD easYgen-3100XT/3200XT Control Module

Practical Application of Products

easYgen-3100XT/3200XT controller could provide more genset parallel connection, grid connection and power management solutions. The WOODWARD TOOLKIT software can be used to configure the various functions of the controller so that each project can be customized.

easYgen-3100XT/3200XT controller can be used for various specifications and purposes of the gensets. It is specially designed for starting, stopping, controlling and protecting the genset and circuit breaker control. It can be used for single machine control, multi-machine parallel control, single machine grid-connection and multi-machine grid-connection control. Multi-purpose design can provide users with more excellent functions and high cost performance ratio. easYgen-3000XT series controller also has a number of models specially designed for outdoor applications which can be operated in environments as low as -40℃.

easYgen-3000XT/3200XT Functions:

Multi-purpose: 3 systems measurement (genset, mains and bus) enable the controller to be used for single machine control, multi-machine parallel connection, single machine grid-connection and multi-machine grid-connection; High flexibility: it can realize the function of external PLC through internal logic management/analogue management; High reliability: the external anti-interference ability of the system is enhanced through isolated measurement input, relay output, bias output and isolated communication channel; Generality: it can be fully used with the old version controller, enhancing the maintainability of the customer system; Complete protection function: it has the protection function of mains, generator and engine, which doesn’t need to use additional protection system; Multi-language support: 14 languages are available for users to choose; High precision sampling: voltage and current are measured by RMS with an accuracy of 0.5%; Flexible screen configuration: home screen can be configured, 2 edit screens can be customized ; Multiple interfaces: 2X CAN for CAN1929 and load distribution, Ethernet interface and RS485 interface, USB interface, among which Ethernet interface can also provide load distribution function; Scalability: 19 analog inputs (3 on the device ontology, supporting 16 external extensions), 16 analog outputs (2 on the device ontology, supporting 4 external extensions).

Homepage Display of the Control Module

User-defined Display of the Control Module

Logical Management Display of the Control Module

easYgen- 3100/3200 XT application:

Single machine application: only used to start and stop the engine, control circuit breaker to achieve the purpose of protecting the genset.

Multi-machine parallel connection: it can be used in parallel connection of multiple genset to control the load distribution of genset on the bus.

Single grid-connected: it can be used for single generator and mains supply parallel applications.

Multi-machine grid-connection: it can be used for the grid-connection of multiple genset and mains.

Remote control panel Remote control panel RP-3000XT is a 7-inch color touch screen, which is compatible with all controllers of easYgen-3000XT series. By changing the IP address of the panel, the remote control panel will automatically detect all easygnXT controllers connected to Ethernet.

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Bypass ATSE Control Module–HAT880

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According to GB 50174-2008 “Design specification for computer room of electronic information system”and 09 DX009 “Engineering design and installation for computer room of electronic information system”national standard atlas and other relevant regulations and requirements, having a high request for power system reliability, continuity of the special important places. In order to prevent when ATS failure, damage or automatic transfer switch is in maintenance, affecting the continuity of the power supply system, we should set bypass isolation type ATS. In addition, the switch between mains and diesel generator shall adopt the automatic switch with bypass function, which shall not affect the switch of power supply when the automatic switch is repaired.

According to the application of bypass ATSE, SmartGen has designed and developed a bypass ATSE control module–HAT880, the main functions are as follows:

1、System type can be set 2、4.3 inches LCD display with Chinese & English 3、Display position of main switch (working, testing, insulated) 4、Display position of bypass switch (working, testing, insulated) 5、Collect and display voltage, frequency and phase sequence of 2-way-3 6、Independent S1/S2 over current warning or trip alarm functions 7、NEL (Non-Essential Load) trip functions 8、Display S1/S2 total kW energy, total Kvar engergy 9、Display continuous power supply time at present and last time, and S1/S2 total power supply time 10、For energy-accumulated ATS, it shall close when switch PF (close is prepared well )signal is active 11、Over/under voltage, over/under frequency, over current, loss of phase, inverse phase sequence protection functions 12、Automatic/Manual mode swichover; In manual mode, close or open can be controlled manually 13、The genset can be tested maually on site to achieve start/stop operation 14、Re-close function of main switch and bypass switch in auto mode when power outage occurs 15、Applicable for single bypass, doubel bypass and alternate dual spare bypass switch 16、Applicable for bypass switch of manual control and remote control 17、Real-time clock (RTC);even log function, which can record a 200 items circularly 18、Black box record function, which can record 5 events circularly,60 data of 50s before each event record and 10s after each event record 19、Scheduled routing start& scheduled not start function for the genset, which can be set a start once a day/week/month; and running with load or not 20、Can control two generators to work in the mode of circular running, master running and balanced running 21、Wide DC power supply range, which allows the control module to bear instantaneous 80V DC current input 22、Large terminal space allows the control module to bear maximum 625V AC voltage input 23、Dual isolated RS485 communication interface, having the functions of “remote control, remote measuring, remote communication, remote regulating” by the ModBus-RTU communication protocal, which can remotely start/stop the genset and control the breaker to close or open 24、DC8.0V~35V, continuous power supply 25、AC (90~305)V power supply A1N1/A2N2

HAT780/HAT880 Functions Comparisons

Dimentional Drawing and Pannel Cutout

HAT880 bypass ATSE control module can be adapted to different brands, different models of bypass ATSE. For instance, ASCO, GE, TAKATA, HANKWANG, PHETENG, SIWO, etc. Smart Gen has been successively launched 2-lines bus control module HAT821, 3 power supply automatic transfer control module HAT833/HAT832, bypass ATSE control module HAT780/HAT880 and other series of products.

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The Control Module Follows up the Euro V Emission Standard

With the implementation of the Three-stage emission standard for non-road mobile machinery, new demands have been put forward for the instrument and controller matched with the engine. Based on more than 20 years of development experience and combined with the market demand of air compressor, SmartGen has developed a diesel-driven air compressor controller that meets the Euro V emission standard –ACC4100.

Its specific functions are as follows: 1. With DPF regeneration function, which meets the Euro V emission standard; 2. With CANBUS interface, automatically adjust the speed according to the set pressure; 3. With RS485 interface, which supports 4 remote functions (remote regulation, remote control, remote signal, remote telemetry); 4. 6 channels of self-defined input of analog (voltage type, resistance type, current type), which can collect exhaust pressure, exhaust temperature and other air compressor parameters; 5. Optional speed and oil pressure when starting motor out of condition; 6. 10 kinds of maintenance reminder of historical record are available; 7. Event log 8. Manual load/unload keys and control; 9. With USB interface, DC+5V power supply output 10. With 7 relay output, 6 switch input; 11. With 3 way optional configuration (diffferent pressure working conditions)

With internal combustion engine control as the core, SmartGen has successively launched a series of engineering machinery controllers. It covers lighthouse unit controller (ALC708, ALC704, ALC404), pump unit controller (APC715, FPC915, APC615, PFC615, HEM4100, HEM4000), engine CAN monitor HEM8400, air compressor controller ACC4100 and other related products.

For more information, please visit our website www.smartgen.cn or download the APP of SmartGen products from smartphone.