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To be the most trusted brand within field and to assemble smart brain for each set equipment of the world.
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搜尋
---Continuous improvement without limits
With the approaching of the New Year, we bid farewell to the special 2020 and welcome the hopeful 2021 with enthusiasm.
As the old year ends and the new year begins, the lean improvement of SmartGen is still on fire and vigorously blooms her vitality.
"The Lean Improvement Project Competition of SmartGen (Fifth Phase)" was held on the training room on the afternoon of Feb. 4th.
There are 8 projects in this competition. Compared to the previous four phases, the depth and breadth have been greatly improved. All five elements of management objectives QCDSM (Quality, Costing, Deadline, Safety, Morale) were involved.
Two winning projects are:
1. Shell seal improvement project of R&D Center: The material is changed from solid to liquid, and the production and assembly method is changed from manual to automatic, which improves the degree of automation, conforms to the characteristics of Industry 4.0 and applies the TRIZ theoretical knowledge. This project not only improves production efficiency, but also reduces costs while ensuring the quality.
2. Order placement timeliness improvement project of Production Center: By reorganizing and optimizing the physical flow and value flow, the timeliness of production order placement is greatly improved. This improvement will not only speed up the overall inventory turnover, but also ensure the delivery time of customers in a timely and fast manner.
The highlights and benefits of each improvement have injected vitality and power into the company’s continuous lean development.
General manager Cui Wenfeng and directors of each center participated as judges during the process and made wonderful and pertinent comments. After the presentation, Mr. Cui issued certificates of honor to the winners! Wow, there also came the red envelopes~~
Continuous lean is the only way to practice the company’s strategy. We have been firmly on the road to closely around the company’s values of “Innovation, Focus, Lean-Better” and continue to build the innovation and improvement culture of SmartGen!
1562TEU Container Ship "Maogang Shanghai"
On January 13, 2021, the 1562TEU container ship "Maogang Shanghai", which was manufactured by Zhejiang Hexing Shipyard and classified into CCS, was successfully launched into the water. At present, it has been successfully towed to the anchorage for the next stage of equipment commissioning. The ship power station uses three 400kW diesel gensets as the main genset (the original engine is Yuchai YC6TD655L-C20 marine ECU diesel engine), the total capacity of the power station is 1200kW and 500kW shaft genset is used under navigation. SmartGen provides the ship with one-stop power station management solution from engine control to main switchboard control.
Schematic diagram of SmartGen marine engine intelligent control and power station power management solution
In order to promote the reliability and automation of this ship’s automatic power station management system, this ship’s main genset is equipped with MGCP100B-2 diesel engine control box developed by SmartGen for marine ECU to realize the automatic start/stop of main genset, engine safety protection and ECM parameter monitoring functions. Its main control unit applies HMC9000A engine controller. The control box is equipped with a built-in HEP300 electronic potentiometer, which can convert the passive digital speed signal from the switchboard into a 0~5V signal with higher precision to achieve higher precision load adjustment. The HRM3300-3 remote control box with the same operating interface as the local control box, is installed on the alarm detection platform.
Meanwhile, the main switchboard adopts the multi-master power management system built by SmartGen HMC6 power management controller to realize the on-demand automatic scheduling and real-time protection of 3 main gensets + 1 shaft genset + 1 emergency and mooring genset, which greatly improves the power supply reliability of the power station.
Since SmartGen mature products with full intellectual property rights and CCS certification are used from diesel engine control to power management module of the main switchboard, the whole system follows the same design style, with more friendly HMI, easier operation and more efficient crew training.
During the commissioning process of the power station, SmartGen’s on-site service personnel worked together with the project management personnel of Hexing shipyard, ship owner representatives, genset manufactures and main switchboard manufacturers, to ensure that the power station passed the acceptance of the CCS with high standard. This is another successful case of SmartGen marine control products in high-end marine application field in 2020.
Topology of SmartGen marine engine intelligent control and power station power management solution
Main switchboard of power management system built by SmartGen HMC6 power management controller
3 main gensets with SmartGen MGCP100B-2 diesel engine control box
SmartGen HRM3300-3 remote control box installed on the alarm detection platform
www.smartgen.cn
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